INT-39 Energy: High voltage battery systems

High voltage battery systems for commercial vehicle applications

Cells & Modules

  • High energy 60Ah G/NMC cells, with Industry-leading Cycle life: 8,000 at 80% DoD. (4,500 at 100% DoD).
  • High power 34Ah LTO cells, with Industry-leading Cycle life: 20,000 at 80% DoD. (15,000 at 100% DoD).
  • Conductive cooling for every cell – no hotspots which prolongs battery life
  • In house cell production at our state-of-the-art facility in Germany ensures the highest quality levels as well as guaranteeing quick delivery times.
  • Modules of different configurations are available depending on the requirements of each application.

 

 

Subpacks & Packs

 

  • Subpacks are made up three modules and their associated liquid cooling plates.
  • Liquid-cooling plate: Every module is liquid cooled from connections external to the Subpack, which eliminates the risk of any leakages that could lead to thermal incidents.
  • Battery Management Units in every module – detect redundant overtemperature in every cell
  • Battery management system in an IP67 enclosure to create INTEGRATED packs or they are enclosed separately to act as stand-alone battery packs
  • Reliable operation in EMC hostile environments

 

This system is made up of batteries and a Leclanché Battery Management System all integrated into one pack.

  • Configurable for a large range of energy requirements
  • Industry leading cycle-life
  • Liquid-cooling and multi-layer fire containment
  • Up to 1000 volts battery pack capacity
  • Expandable by attaching packs in strings
  • Road: ISO 26262 BMU Certified
  • Rail: EN 50128 Safety Certified
  • IEC 62928 Certified

 

We provide tailor made complete battery systems integrating battery thermal management systems and multistring communications fulfilling all railway applicable standards

Certifications

  • Rail/ Road: ECE R-100 Revision 2 certified*
  • Rail: EN 50128 Safety certified
  • IRIS / ISO TS 22163 certified
  • Road: ISO 26262 BMU certified
  • IEC 62928 certified

Applications

 

Operation Modes

Integrating a Leclanché battery system offers you a variety of significant benefits whether on fully-electric or hybrid trains and vehicles.

    • Improved operational efficiency
    • Lower running costs
    • Substantial maintenance savings – typically 50% lower than diesel vehicles
    • Quiet, odorless and zero-emissions
    • Contributing to the transition towards cleaner mobility solutions

 

 

 

 

 

Hybrid
Traction

Regenerative
Energy

Peak
Shaving

Strategic
Loading

Zero Emission
Operation

Achieve substantial fuel consumption savings by electrifying the drive system for vehicles or trains.

Store and use energy regenerated from different sources, such as workload handling or regenerative braking, in full or hybrid-electric vehicles and cranes.

«Shave» off operational load peaks and re-use stored energy. Allow a diesel engine to perform an optimal constant average load. This improves efficiency and reduces vehicle’s wear and tear.

Switch from diesel to electrical power for auxiliary power units: tipping, refuse compacting, crane load handling, refrigerating and many other commercial vehicle and rail operations at port, etc.

Leclanché’s commercial vehicle battery systems power your fully electric vehicle. No emissions, no fuel consumption and quiet operation.

 

Benefits and Advantages

 

 

 

Performance

Configuration

Certification

In-house designed and manufactured G/NMC and LTO lithium-ion cells with class leading energy density and cycle-life.

Standardized of-the-shelf battery systems which are configurable to meet any ground transport client specifications.

Type-approved battery systems means our packs are ready for operation immediately.

 

 

 

 

Reliability

Safety

Manufacturing

Proven battery systems that meet customer needs across ground transport segment

Intrinsic safety from cell to pack level. Supplementary safety features can also be integrated if required.

High capacity state-of-the-art automated cell and module production facilities based in Europe

 

Commercial Vehicle Customers